Maximize Tray Life With TrackTreads Management Software
TrackTreads Tray Management Software is an advanced Digital solution designed to maximise the lifespan of your trays in both surface and underground mining operations. The system uses inspection data and predictive analytics to identify accelerated wear in components, and cracks so that proactive maintenance can be executed to avoid potential failures before they lead to costly downtime.
Tray Outer Right Wall
Tray Inner Left Wall
Floor Front
Canopy
TrackTreads Inspection Tools
Inspection:
Effortlessly capture and analyze tray condition data with the TrackTreads Mobile Application—a powerful tool for remote inspections, and comprehensive data capture.
✔ Ultrasonic Thickness Measurements – Accurately assess residual wear plate thickness using ultrasonic technology.
✔ Crack Documentation – Record crack location, length, severity, and support with images and comments for comprehensive tracking and maintenance instructions. ✔ Streamlined Observations – Capture key measurements with images and comments for detailed inspection reports.
✔ Supervisor Flagging – Highlight critical observations for supervisor review and second opinions. ✔ Seamless Data Syncing – Instantly update a centralized database for real-time analysis, reporting and maintenance planning.
Enhance inspection accuracy, improve decision-making, and extend tray lifespan with TrackTreads Inspection Tools—built for efficiency and precision
Interpretation:
Transform inspection data into actionable insights with TrackTreads’ advanced interpretation tools. By leveraging historical records and trend analysis, the software identifies accelerated wear patterns and forecasts upcoming maintenance needs—empowering Reliability Engineers to make proactive, data-driven decisions that extend component life and minimize unplanned failures.
🔍 Trend Analysis – Compare inspection data with historical records to detect wear patterns and predict maintenance requirements. 📸 Visual Insights – Captured images with comments replace lengthy descriptions, providing clear, actionable guidance for repair teams. 📊 Comprehensive Health Monitoring – Aggregate individual component data for a complete view of tray condition, enabling precise lifespan forecasting and optimized maintenance scheduling.
Planning :
Planners translate inspection observations and insights into planned maintenance tasks, scheduling them for execution at the appropriate time—whether immediately or as part of an upcoming preventive maintenance (PM) service. Tasks such as component repairs, wear plate replacements, and crack repairs are systematically scheduled, ensuring that necessary fixes are completed before they impact Tray performance. The result is a detailed work order assigned to the maintenance team, ready for execution within the defined date and timeframe.
Action
Planned Tray maintenance is broken down into individual tasks that are executed on the workshop floor, ensuring the Tray is restored to optimal operational condition. This helps guarantee that the Tray is capable of meeting production targets while maximizing its anticipated lifespan.
Completed tasks, are logged in the system, providing a clear record of work done and any outstanding tasks are automatically highlighted in management reports, enabling better oversight and ensuring that all necessary repairs are addressed before the Tray is returned to service
Reporting: 2 levels of reporting are provided:-
Inspection Report : The Inspection Report delivers a detailed summary of the current condition of an individual Tray, based on the latest inspection data. It includes:
Condition summary of key components such as Floor, Sidewalls, Canopy, Bolsters, Rails, Rock Deflectors and any Wear Plates. Damage and cracks are highlighted and include measurements, images and comments. Residual life is forecasted automatically, based on life lived and percent worn to support future maintenance planning and replacement budgeting Images and comments, providing visual evidence and detailed observations for maintenance teams
b. Fleet Power BI Report - The Fleet Power BI Report offers a high-level analysis of the entire Tray fleet, enabling data-driven decision-making by comparing: Current condition and wear rate trends of each Tray and its components across the fleet Performance tracking and comparison across the fleet based on life and loads against budgeted expectancy Cost and load performance breakdown, categorized by hour, ton, or bank cubic meter (BCM) This reporting structure ensures that both individual Tray health and fleet-wide performance are continuously monitored and reported, driving Tray maintenance efficiency and cost scrutiny.
